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CUSTOM METAL
  • THE CONTACT
  • THE BLOG
  • THE BIKES
  • THE ABOUT
  • THE PROCESS
The 1980 Honda CB50S, customized a couple years ago. Took this one to the North Texas Norton Owners Club meet. Started on the third kick after laying up for months and runs great! The sound of the engine is like an angry hornet, with 5 speeds that y…

The 1980 Honda CB50S, customized a couple years ago. Took this one to the North Texas Norton Owners Club meet. Started on the third kick after laying up for months and runs great! The sound of the engine is like an angry hornet, with 5 speeds that you have to bang through to get up to speed.

Honda CB50, Z50 bikes, Commando fairing build, Elvi rides, Amal carb swap time.

November 25, 2018
Got new fenders, tires, tubes, and alloy rims for Blaine’s 1971 Honda Z50. These tires are a little taller than the originals. We got them on in his shop up in Oklahoma over the holiday. This little guy is ready to rip!

Got new fenders, tires, tubes, and alloy rims for Blaine’s 1971 Honda Z50. These tires are a little taller than the originals. We got them on in his shop up in Oklahoma over the holiday. This little guy is ready to rip!

Working on a front fairing for the 1974 Norton Commando cafe build. The skin is .050 aluminum, with a 3/16”steel wire frame. My process is somewhat backwards in that I usually start shaping the skin first and work on the wireframe after. This is the…

Working on a front fairing for the 1974 Norton Commando cafe build. The skin is .050 aluminum, with a 3/16”steel wire frame. My process is somewhat backwards in that I usually start shaping the skin first and work on the wireframe after. This is the same basic technique I used on “The 7” bike fairing.

The wire form for the fairing is being worked out here. There is a little dance you have to do between the gauges, headlight, forks, bars, and controls…and it should look good too, by the way.

The wire form for the fairing is being worked out here. There is a little dance you have to do between the gauges, headlight, forks, bars, and controls…and it should look good too, by the way.

The visor temporarily in place to check the fit.

The visor temporarily in place to check the fit.

Busy little Elvi prepare their bikes for the Fort Worth Parade of Lights. It was pretty cold by the end of the night. The front two bikes in the center of the picture are bikes I built, along with the Bat Bike on the front right, and the Hater bike …

Busy little Elvi prepare their bikes for the Fort Worth Parade of Lights. It was pretty cold by the end of the night. The front two bikes in the center of the picture are bikes I built, along with the Bat Bike on the front right, and the Hater bike on the far left.Our bikes and suits were lit with LED’s.

An Amal monoblock carb barrel from the 1967 Bonneville. The deep pitting convinced me it was time for a set of Amal 930’s. Big D Cycles set me up with some screw plates for the filters, new carbs and cables. More to come on that.

An Amal monoblock carb barrel from the 1967 Bonneville. The deep pitting convinced me it was time for a set of Amal 930’s. Big D Cycles set me up with some screw plates for the filters, new carbs and cables. More to come on that.

Noticed the drooping left turn signal too late. So much fun to ride, but the small displacement means you have to push the bike pretty hard to keep up with traffic.

Noticed the drooping left turn signal too late. So much fun to ride, but the small displacement means you have to push the bike pretty hard to keep up with traffic.

Out in Big Bend, Texas with “Goldie,” a 1971 OIF Triumph TR6C built for the desert. I borrowed this bike last minute from my buddy Jason when it became clear the T-140 I was going to bring lacked the registration and road gear to make the trip. An L…

Out in Big Bend, Texas with “Goldie,” a 1971 OIF Triumph TR6C built for the desert. I borrowed this bike last minute from my buddy Jason when it became clear the T-140 I was going to bring lacked the registration and road gear to make the trip. An LA to Barstow veteran, she was spectacular on the sandy, rocky trails that run through the park.

Big Bend Triumphs, finishing the 1948 BSA WM-20, and the "Hater" bike.

November 12, 2018
My buddy Jake Hayhurst brought “Frank” (short for Frankenstein,) a 1971 Bonneville frame with a 1973 750cc engine. Frank and Goldie seen here in front of Jake’s tent, just hanging and dreaming about the desert.

My buddy Jake Hayhurst brought “Frank” (short for Frankenstein,) a 1971 Bonneville frame with a 1973 750cc engine. Frank and Goldie seen here in front of Jake’s tent, just hanging and dreaming about the desert.

Our group of eight minus one (I was behind the camera.) These guys were awesome to ride and hang with, and are now my brothers. Our group was made up of three Ducati Scramblers, two modern Triumph Bonnies, a lone Kawasaki 250, and two 1971 Triumphs.…

Our group of eight minus one (I was behind the camera.) These guys were awesome to ride and hang with, and are now my brothers. Our group was made up of three Ducati Scramblers, two modern Triumph Bonnies, a lone Kawasaki 250, and two 1971 Triumphs. Big Bend is an almost surreal environ, with a stark beauty that is hard to forget.

Goldie’s exhaust bracket with a stress crack and the bush-fix that allowed me to keep riding after the pipe completely fell off while riding. Just prior to this we were running somewhere North of 80MPH. Certainly glad it didn’t happen then!

Goldie’s exhaust bracket with a stress crack and the bush-fix that allowed me to keep riding after the pipe completely fell off while riding. Just prior to this we were running somewhere North of 80MPH. Certainly glad it didn’t happen then!

Jake’s brother, Daniel and Paul Risse up the side of a mountain, and our bikes seen as small dots on the roadside below. The Rio Grande river can be seen on the left, with Mexico on the other side.

Jake’s brother, Daniel and Paul Risse up the side of a mountain, and our bikes seen as small dots on the roadside below. The Rio Grande river can be seen on the left, with Mexico on the other side.

On a particularly deep sand and gravel wash, where riding was akin to being on ice. That’s Jake on Frank, ready to ride.

On a particularly deep sand and gravel wash, where riding was akin to being on ice. That’s Jake on Frank, ready to ride.

Some changes on the 1999 Honda Z-50 “Hater” bike since the July post. A heavy-duty manual clutch and Takegawa hydraulic clutch actuator, a freshly repainted tank with the underside reformed to accommodate the Mikuni VM26 carb, and fresh graphics for…

Some changes on the 1999 Honda Z-50 “Hater” bike since the July post. A heavy-duty manual clutch and Takegawa hydraulic clutch actuator, a freshly repainted tank with the underside reformed to accommodate the Mikuni VM26 carb, and fresh graphics for the whole bike were some of the changes.

A larger 17 tooth counter sprocket, new Renthal Gold MX chain and chain roller, alloy footpegs, new folding shifter, and a larger air filter rounded out the rest of the changes.

A larger 17 tooth counter sprocket, new Renthal Gold MX chain and chain roller, alloy footpegs, new folding shifter, and a larger air filter rounded out the rest of the changes.

The 1948 BSA WM-20 came back to the shop briefly to find a loose tail light wire. While it was here again, a custom snap-on air filter was made.

The 1948 BSA WM-20 came back to the shop briefly to find a loose tail light wire. While it was here again, a custom snap-on air filter was made.

The filter was made from two different sizes of brass mesh and a brass strip making the bezel. An o-ring inside keeps it quite snug on the velocity stack.

The filter was made from two different sizes of brass mesh and a brass strip making the bezel. An o-ring inside keeps it quite snug on the velocity stack.

Custom tail light and license plate bracket, rear grab bar, kickstand lever, sorted electrics, new carb, gas leaks fixed, and an engine revival, and she is ready for riding again.

Custom tail light and license plate bracket, rear grab bar, kickstand lever, sorted electrics, new carb, gas leaks fixed, and an engine revival, and she is ready for riding again.

Definitely old school. Along with the magneto pinion gear puller, this is what you need to set the timing on the 1948 BSA WM20. A bent spoke scribed at a 7/16” increment to feel the top of the piston just before top dead center, a greasy rolling pap…

Definitely old school. Along with the magneto pinion gear puller, this is what you need to set the timing on the 1948 BSA WM20. A bent spoke scribed at a 7/16” increment to feel the top of the piston just before top dead center, a greasy rolling paper to gap the points, and my Grandpa’s old wrench set which is the only thing around here that will fit the points adjustment nuts.

Green bikes, rolling papers, Yamaha revival, drag truck, Z50’s, T-shirts and more.

November 1, 2018
An indicator light was added to the BSA to remind you when the battery is switched on. The red lens is from a WW2 era military aircraft, lit by a neon bulb.

An indicator light was added to the BSA to remind you when the battery is switched on. The red lens is from a WW2 era military aircraft, lit by a neon bulb.

A new Amal 276 pre-monobloc carb plus getting the points set correctly makes for easier starts.

A new Amal 276 pre-monobloc carb plus getting the points set correctly makes for easier starts.

This Linus motorized bicycle and the BSA M20 above are going to be heading home soon. It looks great sitting there and is a blast to ride, but I can use the space back in the shop.

This Linus motorized bicycle and the BSA M20 above are going to be heading home soon. It looks great sitting there and is a blast to ride, but I can use the space back in the shop.

My buddy Brian Memphis Hunt’s “Dirty Memphis” mini dirt monster. Built for the final MiniMoto Supercross in Las Vegas in 2013 to compete in the 88cc vintage class. It has a KLX 110 set of forks, billet alloy triple trees, Pro Taper XR50 bars, ASV fo…

My buddy Brian Memphis Hunt’s “Dirty Memphis” mini dirt monster. Built for the final MiniMoto Supercross in Las Vegas in 2013 to compete in the 88cc vintage class. It has a KLX 110 set of forks, billet alloy triple trees, Pro Taper XR50 bars, ASV folding levers, alloy swingarm, Snow Hog tires, custom tall seat, and 330mm Yoshimits shocks. This one is a ton of fun in the dirt, and set up for an adult rider.

A Honda Trail Bikes ported race head and cam, 20mm carb and intake, 4-speed transmission, manual clutch, lightened flywheel, Pro Circuit pipe, extended brake pedal, heavy duty footpeg mount, and a Fast 50’s skidplate went on a brand new OEM frame. T…

A Honda Trail Bikes ported race head and cam, 20mm carb and intake, 4-speed transmission, manual clutch, lightened flywheel, Pro Circuit pipe, extended brake pedal, heavy duty footpeg mount, and a Fast 50’s skidplate went on a brand new OEM frame. There are few hours on this bike, and it is FOR SALE! Contact me if interested.

The 1973 Yamaha CT3 is back in business. A used right engine center case, tranny output shaft and a couple of gears replaced the broken ones. Still waiting on a new petcock to be done with this one. It will be for sale when done.

The 1973 Yamaha CT3 is back in business. A used right engine center case, tranny output shaft and a couple of gears replaced the broken ones. Still waiting on a new petcock to be done with this one. It will be for sale when done.

A new Wiseco piston went into the CT3 freshen-up.

A new Wiseco piston went into the CT3 freshen-up.

Got the 100% cotton Davmomoto shirts from local screen printer Norman Roscoe. Available in limited quantities.

Got the 100% cotton Davmomoto shirts from local screen printer Norman Roscoe. Available in limited quantities.

My nephew Blaine Mills was in town to drag race his square-body Chevy truck this past week-end, and his pitbike got a quick make-over while he was here. The before shot with bent bars. It ended up with an 88cc bore kit, race head, high volume oil pu…

My nephew Blaine Mills was in town to drag race his square-body Chevy truck this past week-end, and his pitbike got a quick make-over while he was here. The before shot with bent bars. It ended up with an 88cc bore kit, race head, high volume oil pump, heavy duty clutch, new wire harness and keyswitch. Bars were straightened, electrical system and exhaust were restored, the brakes were made functional again, and a few more details done, and she is a ripper!

The bars are straightened in this pic and a new throttle slide, cable and grips have it all working like new. The wire harness arrived all taken apart, key switch missing, exhaust spacers and seals were missing, tank mounting rubber was missing, and…

The bars are straightened in this pic and a new throttle slide, cable and grips have it all working like new. The wire harness arrived all taken apart, key switch missing, exhaust spacers and seals were missing, tank mounting rubber was missing, and the brakes were non functional, but everything was set back in order and delivered back to Blaine in less than 48 hours. A new set of tires and wheels are on the way, and will be put on the next time we get together.

Sunset at North Star Dragway. Blaine took first in his class! Chicken dinner time.

Sunset at North Star Dragway. Blaine took first in his class! Chicken dinner time.

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