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CUSTOM METAL
  • THE CONTACT
  • THE BLOG
  • THE BIKES
  • THE ABOUT
  • THE PROCESS
This 1971 Z50A has been getting ready to go to a new home. The bike underwent some basic restoration years ago when first purchased on the wheels, forks,  tires, handlebars, cables, and seat, but the engine had not been touched and was a smoker…

This 1971 Z50A has been getting ready to go to a new home. The bike underwent some basic restoration years ago when first purchased on the wheels, forks,  tires, handlebars, cables, and seat, but the engine had not been touched and was a smoker. Honda really knew how to spark the love of riding in kids. The first time seeing one of these as a child was unforgettable.

1971 Z50A leaving the shop and 1948 BSA WM20 tail lights.

August 21, 2018
After an engine rebuild and sympathetic restoration of the tank were done to prep the bike for sale. The original muffler was opened a little internally and a new stinger inserted in the end of the muffler. At full throttle it is quite loud.

After an engine rebuild and sympathetic restoration of the tank were done to prep the bike for sale. The original muffler was opened a little internally and a new stinger inserted in the end of the muffler. At full throttle it is quite loud.

Although the tank had been sealed before, it was with a latex product that has failed on me before, so it was stripped and replaced with epoxy. The discoloration from where the pinholes at the lower edge of the tank had soaked through was retouched.…

Although the tank had been sealed before, it was with a latex product that has failed on me before, so it was stripped and replaced with epoxy. The discoloration from where the pinholes at the lower edge of the tank had soaked through was retouched. The entire white portion of the tank was repainted including the underside. The upper red portion had some scratches filled and was buffed out. Original style foil tank warning stickers were placed in the exact original location, easy to do because of distinct fade marks around their previous location. new OEM rubber tank mounting posts and rubber strap were added.  The engine side cover was also painted up. The footpegs and sidestand were fully restored with new rubbers and cadmium plating.

The50cc engine was converted to an 88cc, with a race head and cam, heavy duty clutch, high volume oil pump, and a 20mm carb and intake set-up. A 15 tooth front sprocket replaced the 13 tooth one to take advantage of the added torque.

The50cc engine was converted to an 88cc, with a race head and cam, heavy duty clutch, high volume oil pump, and a 20mm carb and intake set-up. A 15 tooth front sprocket replaced the 13 tooth one to take advantage of the added torque.

This bike was found in West Texas with a thick layer of grease and red sand coating much of the bike. The air filter was absent, and the engine was worn out on the top end as a result. Still in search of an original tail light bracket, but if none i…

This bike was found in West Texas with a thick layer of grease and red sand coating much of the bike. The air filter was absent, and the engine was worn out on the top end as a result. Still in search of an original tail light bracket, but if none is found, perhaps one will be fabricated like the ones for the 1948 BSA in the following pictures.

Looking to replace the tail light bracket on the 1948 BSA WM20. This is the first candidate, a 1950's BSA 250 plate with Lucas light fixture. The fluted mounting bracket was fabbed up to compliment the ridge in the lens and front fender. There were …

Looking to replace the tail light bracket on the 1948 BSA WM20. This is the first candidate, a 1950's BSA 250 plate with Lucas light fixture. The fluted mounting bracket was fabbed up to compliment the ridge in the lens and front fender. There were a number of holes already drilled in the fender, and it was designed to use or cover up those existing holes. 

The second version uses an older style lighting fixture and a more plain mounting bracket. Once again, existing mounting holes were used.

The second version uses an older style lighting fixture and a more plain mounting bracket. Once again, existing mounting holes were used.

The second bracket getting a little paint.

The second bracket getting a little paint.

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